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#1 CHEMCAD

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CHEMCAD is a leading chemical process and simulation software used to design new plants and improve existing ones. CHEMCAD enables continuous improvement with a wide range of features and built-in functionalities to design plants at optimum conditions. CHEMCAD’s simulation models are based on the first principles of thermodynamics, fluid mechanics, and reaction kinetics. This provides superior accuracy, precision, and prediction capabilities.

CHEMCAD allows designing new plants and improving the existing ones by performing the following functions & tasks: Process analysis, Design of heat exchangers, Steam and CO2 separation, Water treatment, Refinery processes, Computing thermodynamic properties, Simulation, Design of distillation columns, simulation of gas absorption processes, Simulate rotary drum dryers, Water-cooled exchangers, Thermal properties of fluids systems, and much more.

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#2 CADSIM Plus

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CADSIM Plus is a chemical process modeling and simulation software capable of simulating detailed furnace assemblies and associated equipment. The software is capable of being used in both the chemical process industries and metallurgy fields for the simulation of processes involving heat transfer, mass transfer, and phase change phenomena. With it, one can simulate the entire process from raw material to the final product and view how various options can impact your plant’s performance.

The thermodynamic capabilities in CADSIM Plus allow for the accurate simulation of material phase changes and the associated equipment, making it ideal for the simulation of processes in pot and shell furnaces, ladle furnaces, induction furnaces, smelting furnaces as well as blast furnaces. The heat transfer capabilities allow for the computation of wall heat fluxes involving multiple heat conductions for each wall (via direct contact or indirectly via a fluid), evaporation/condensation heat fluxes as well as steam generation. There are optimization tools to find the optimal operating conditions for your process and get the most valuable product at the lowest cost.

#3 Aspen HYSYS

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Aspen HYSYS is a software solution for chemical process simulation and modeling. The users of this software are chemical engineers, chemical process designers, and scientists of all disciplines in the chemical industry. Application areas include new plant design, optimization of existing plants and facilities, environmental protection, safety analysis, product quality analysis, and process development.

Aspen HYSYS consists of two main modules, a Process Simulation Module, and a Composition Manager Module. Each module has its own graphical user interface and can run independently or in combination with each other. This software platform for computer-aided engineering (CAE) and process simulation and modeling.

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#4 myQuorum

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myQuorum, a program for modeling and simulating chemical reactions, designed to help chemical process engineers and students work on chemical process modeling, simulation and optimization projects within a user-friendly environment. It can be used for academic and research projects as well as for teaching purposes.

myQuorum Open Simulator can be used for basic chemical engineering classes as well as for advanced ones such as simulation laboratory courses or in industrial settings where chemical engineers need to perform some complex simulations that require a lot of computing power. It supports all types of process equipment, from tanks and vessels to mixers and reactors, using either real equipment data or process models.

#5 AFT Fathom

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AFT Fathom is a chemical process modeling and simulation software specified in fluid dynamic simulation software. It is used to model and simulate treatment processes, such as Fischer-Tropsch, methanol to gasoline, hydrodesulfurization, etc. It is a standalone software that uses its own proprietary modeling language.

It provides a familiar spreadsheet-like interface for creating and interacting with models but provides the advanced capabilities chemists need to run complex simulations that include thousands of reactor operations. The software can be used to create, optimize and analyze chemical processes and also to build thermodynamic models of chemical systems.

#6 ProSimPlus

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ProSimPlus is a chemical process modeling and simulation software useful for teachers, students, and others interested in the field of energy technology. ProSimPlus can be used with a wide range of flow processes such as distillation, absorption, stripping, biological treatment, incineration, and extraction. ProSimPlus is a commonly applied engineering model for the prediction of process parameters in pollution control systems.

ProSimPlus enables organizations to improve the efficiency, quality, and economics of their plant operations. Its main feature is the ability to design and simulate full chemical plants, from the initial concept to the final implementation. A unique combination of proven simulation tools allows for developing complex processes. Using advanced designing tools and full 3D functionality, it is possible to create a full virtual plant.

#7 KAPPA-Workstation

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KAPPA-Workstation is a chemical process modeling and simulation software that predicts the behavior of chemical processes under difficult conditions, such as intensive mixing, high viscosity, Poor solubility, High concentration of reactants, and much more. The program controls the dynamics of the physical and chemical processes during the construction or alteration of plants for the production and conversion of materials, including oil refining units, gas processing units, thermal Power Stations, and many other industrial installations.

KAPPA-Workstation is considered to be an essential tool for designing new technological schemes for the above-mentioned industries. It is easy to learn, easy to use, and easy to maintain and enables you to achieve a competitive advantage as a chemical engineer. It comes with industrial-grade features such as batch optimization, grace-based reactor design, and nozzle mixing, which are supported by various tools like particle tracking, material tracking, lumping, and historical data import. It provides the most comprehensive physics-based approach to process modeling and simulation to date. It combines innovative engineering algorithms with a flexible and user-friendly interface for a uniquely powerful experience.

#8 PIPEPHASE

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PIPEPHASE is a chemical process modeling and simulation software package that integrates product information management, process simulation, and 3D visualization. Its facility for handling multicomponent systems, mixed units, and equipment enable it to be used for many applications in the chemical industry, such as hazardous waste treatment, biotechnology, pharma, fine chemicals, polymers & compounding, pulp & paper, etc.

PIPEPHASE is a process simulation software for modeling chemical processes on engineering units. This software is primarily intended for modeling polymers, petrochemicals, fertilizers, metals, and pharmaceuticals processes. It is a complete CFD and multiphase solution that helps companies to optimize their assets performance and design projects in the most effective way.

#9 HSC Chemistry

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HSC Chemistry is a chemical process modeling and simulation software specialized in chemical reaction and equilibrium. From high-value specialty chemicals to commodity chemicals, HSC Chemistry can model almost any process from initial idea to optimum design. HSC Chemistry has been used to optimize existing facilities as well as plan new ones. It comes with automated calculation modules that capture data from the thermochemical database, containing parameters like heat capacity data, entropy, and enthalpy.

The software was originally developed to teach the theory and principles of unit operations and reactions in chemical engineering to students at both the graduate and undergraduate levels, using simulations as an excellent educational medium to convey the complexity of interactions in real chemical processes within a simplified environment. It is paving the way for modern industries to make their products better and improve their processing via mitigating all the potential risks and challenges and increasing the overall plant efficiency.

#10 OnScale Solve

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OnScale Solve is a chemically-specific process modeling and simulation software that includes all major unit operations from feed preparation to waste treatment. It is the only software available that combines the ability to simulate single or multiple chemical processing units with an easy-to-use, single platform solution. The primary focus of the new release is to provide a platform for users to perform fully integrated risk management of their assets.

This includes risk evaluation and management for chemical, refining, offshore oil & gas, and petrochemical plants. OnScale gives users the power to integrate their entire process safety program into a single platform that enables accurate and efficient planning, scheduling, and auditing against regulatory requirements.

#11 COCO Simulator

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COCO is a software tool that is able to simulate chemical engineering processes. With this software, you can develop a detailed understanding of complex industrial chemical processes in a highly visual way and interact with the simulated data. The software helps you to gain a detailed understanding of the system behavior and can be used for predicting the key process parameters.

It comes with the ability to run real-time simulations for the most complex and critical areas in chemical operations. It’s a development environment that provides all of the tools needed to create complete simulations in a fraction of the time. COCO Simulator is also a PC-based simulator, using a Windows/Linux environment, capable of modeling and simulating any kind of chemical process.

#12 Aveva Pro/II

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Aveva Pro/II is a steady-state chemical process modeling and simulation software that allows to explore, optimize and analyze multiphase reactions completely from the fundamental physical and thermodynamic principles. The interface is highly interactive, with very few errors experienced by users in the creation of chemical processes. Full chemical reaction mechanisms are supported, including stoichiometry, partial pressure, phase change, and heat transfer.

In addition, results can be displayed in graphic or tabular format to make it easy to compare results and evaluate alternative designs. Aveva Pro/II Simulation offers a wide variety of thermodynamic models to virtually every industry, including petrochemical and pharmaceutical. With this software, you can design or recreate new processes and evaluate substitute plant configurations for the most cost-effective operation.

#13 PIPESIM Steady-State Multiphase Flow Simulator

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PIPESIM is a software tool for steady-state multiphase flow modeling and simulation of production processes, pipelines, tanks, and vessels. It is used in the oil and gas, refining, and petrochemical industries to design and optimize production processes. The software is based on the solution of the steady-state Navier Stokes equations that govern fluid dynamics, energy transport, and mass transfer between phases for multiphase, non-Newtonian fluids undergoing constant acceleration.

The process simulation should be able to describe the behavior of multiple phases (liquid and vapor) along with solids in a single flow unit. Pipesim is a steady-state multiphase flow application that is specifically designed for modeling and simulating the flow and transport of hydrocarbon liquid/vapor mixtures in pipes, storage tanks, heat exchangers, and other process equipment.